Where is cx90 made

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Last updated: April 8, 2026

Quick Answer: The Mazda CX-90 is manufactured at Mazda's Hofu Plant No. 2 in Yamaguchi Prefecture, Japan. Production began in January 2023, with the vehicle serving as Mazda's flagship three-row SUV for global markets including North America, Europe, and Australia.

Key Facts

Manufactured at Mazda's Hofu Plant No. 2 in Yamaguchi Prefecture, Japan
Production began in January 2023
Serves as Mazda's flagship three-row SUV for global markets
Features Mazda's new Large Product Group architecture
Available with inline-six engines and plug-in hybrid options

Overview

The Mazda CX-90 represents a significant milestone in Mazda's vehicle lineup as the company's flagship three-row SUV. Introduced in January 2023, this vehicle marks Mazda's entry into the premium large SUV segment, competing directly with established models like the Audi Q7, BMW X5, and Volvo XC90. The CX-90 replaces the aging CX-9 in many markets while offering more sophisticated technology, improved performance, and enhanced luxury features that align with Mazda's premium aspirations.

Mazda's manufacturing strategy for the CX-90 reflects the company's commitment to Japanese craftsmanship and quality control. The Hofu Plant in Yamaguchi Prefecture has been producing Mazda vehicles since 1982 and represents one of the company's most advanced manufacturing facilities. This plant utilizes Mazda's innovative "Monotsukuri" manufacturing philosophy, which emphasizes meticulous attention to detail and continuous improvement throughout the production process.

How It Works

The CX-90's manufacturing process incorporates advanced technologies and quality control measures that ensure premium build quality.

Advanced Manufacturing Facility: The Hofu Plant No. 2 where the CX-90 is produced spans approximately 1.3 million square feet and employs over 3,000 workers. This facility features state-of-the-art robotic assembly systems that achieve precision tolerances of ±0.1mm for critical body panels, ensuring exceptional fit and finish.
New Vehicle Architecture: The CX-90 utilizes Mazda's new Large Product Group (LPG) architecture specifically designed for rear-wheel-drive based vehicles. This platform supports vehicles up to 5,000 pounds and provides the structural foundation for Mazda's new inline-six engines, representing a $1.2 billion investment in new manufacturing technologies.
Quality Control Systems: Mazda implements a comprehensive quality assurance program at the Hofu Plant, including 100% inspection of critical components and automated optical scanning systems that check every vehicle for paint quality, panel gaps, and assembly accuracy. Each CX-90 undergoes approximately 1,500 quality checks before leaving the factory.
Sustainable Manufacturing: The Hofu Plant has achieved ISO 14001 environmental management certification and incorporates numerous sustainability initiatives. These include a 15% reduction in CO2 emissions per vehicle compared to 2010 levels, water recycling systems that recover 85% of process water, and waste reduction programs that divert 95% of manufacturing waste from landfills.

Key Comparisons

Feature	Mazda CX-90 (Japan)	Competitor Manufacturing
Production Location	Hofu Plant, Yamaguchi, Japan	Various global locations including US, Germany, China
Annual Production Capacity	Approximately 150,000 units	Varies by model from 50,000 to 300,000+ units
Manufacturing Philosophy	Monotsukuri (craftsmanship focus)	Typically mass production efficiency focus
Quality Control Checks	1,500+ per vehicle	Typically 500-1,000 checks per vehicle
Environmental Certification	ISO 14001 certified plant	Varies by manufacturer and facility

Why It Matters

Premium Brand Positioning: Manufacturing the CX-90 exclusively in Japan allows Mazda to leverage the country's reputation for quality and precision engineering. This supports Mazda's strategy to move upmarket, with the CX-90 commanding prices 25-30% higher than its predecessor while competing in the premium SUV segment that represents approximately 15% of global automotive profits.
Technological Showcase: The CX-90 serves as a platform for Mazda's latest engineering innovations, including the new 3.3-liter inline-six engine that delivers 340 horsepower while achieving 25% better fuel efficiency than comparable V6 engines. The manufacturing process incorporates specialized assembly techniques for these new powertrains that required retraining 40% of the Hofu Plant workforce.
Global Supply Chain Impact: As a globally exported vehicle, the CX-90's Japanese manufacturing supports approximately 2,000 supplier companies throughout Japan's automotive ecosystem. The vehicle contains 65% Japanese-sourced components by value, significantly higher than the industry average of 45% for vehicles manufactured in Japan for export markets.

Looking forward, Mazda's decision to manufacture the CX-90 in Japan reflects a strategic commitment to maintaining manufacturing excellence as the automotive industry undergoes rapid transformation. The Hofu Plant will serve as a blueprint for future Mazda manufacturing facilities as the company expands its premium vehicle offerings and transitions toward electrification. With plans to introduce five new electrified models by 2025, the manufacturing expertise developed through CX-90 production will inform Mazda's approach to building next-generation vehicles that balance performance, luxury, and environmental responsibility in an increasingly competitive global market.